Batching Plant for Specialty Chemicals Company
Get to know more about the project below
Client:
Specialty Chemicals Manufacturer
Sector:
Chemical Manufacturing / Batch Processing / Specialty Blends
Software Used:
AutoCAD Plant 3D, Revit, STAAD Pro, MS Excel, Navisworks
Project Overview:
The client required a fully engineered Batching Plant to support precision formulation of specialty chemicals. Pan Gulf Technologies provided a fully integrated plant model with a focus on process control, automation integration, and material compatibility.
Scope of Work:
01. 3D layout of mixing reactors, dosing tanks, and control valves
02. Electrical & automation interface planning for PLCs
03. Piping design for multi-stream dosing and reaction cycles
04. Steel structure and civil platform integration
05. Isometric, GA drawings, BOQs, and fabrication detailing
Key Challenges:
01. Accurate line routing for temperature-sensitive raw materials
02. Explosion-proof design and safety access planning
03. Optimized layout for short changeover times
Engineering Approach:
01. Modular design of skids and control panels for future flexibility
02. Detailed P&ID verification with HAZOP compliance
03. Collaboration-ready 3D modeling for vendor integration
Project Outcomes:
01. Rapid commissioning due to skid integration and minimal site modifications
02. Increased operational uptime through accessible layout planning
03. Production-ready plant with efficient automation readiness
Conclusion:
Pan Gulf Technologies delivered a compact, scalable, and highly accurate batching plant with automation compatibility, ensuring higher productivity and better chemical yield consistency.
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