Polyester Plant Project
Get to know more about the project below
Client Overview:
A leading industrial manufacturer entrusted Pan Gulf Technologies to provide complete engineering support for a large-scale Polyester Plant setup in South India. The objective was to design an integrated and efficient production facility that could meet both operational and safety standards.
Softwares:
AutoCAD Plant 3D, CAESAR II, AUTOCAD 2D
PV-Elite,
STAAD – Connect Edition V22, MS Project
Scope of Work:
Pan Gulf Technologies delivered detailed plant engineering services, covering all phases from concept to construction documentation. Key areas included:
01. Preparation of General Arrangement (GA) drawings
02. 3D modeling of process piping and equipment
03. Structural design for pipe racks, equipment foundations
04. Preparation of isometric and fabrication drawings
05. Clash detection and resolution
06. BOM & MTO generation
Inputs received:
01. Soil Investigation Report
02. Plot Plan
03. CP Plant and Chipper Layouts
04. Auto Warehouse Layouts
05. POY, FDY, DTY, and Warp Knitting Machine Layouts
06. Power consumption data
07. Incoming Power Supply Details and Location on Plot Plan
08. Occupancy in Plant (Total Manpower Area-Wise)
Key Challenges:
01. Tight delivery timelines with a large number of deliverables
02. Need for precise coordination between mechanical, civil, and electrical disciplines
03. Working around hazardous zones requiring stringent compliance
04. Designing layouts for optimized plant performance
Solutions Delivered:
Pan Gulf Technologies adopted an integrated 3D modeling and coordination approach using industry-standard engineering tools. Early-stage clash detection, disciplined model reviews, and stakeholder coordination ensured the design met the plant’s safety, operational, and constructability expectations.
Results Achieved:
01. Delivered 200+ drawings and 3D models within tight project timelines
02. Reduced inter-disciplinary conflicts by 35%
03. Enabled faster fabrication and installation with well-coordinated isometrics
04. Improved space utilization across hazardous and non-hazardous zones
Conclusion:
Through its structured and collaborative engineering process, Pan Gulf Technologies successfully delivered a scalable and efficient polyester plant design. The project stands as a testament to our industrial plant engineering capabilities and commitment to delivering projects with precision and speed.
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