Modular Green Ammonia Plant Project

Get to know more about the project below

Modular Green Ammonia Plant Project Overview:

Generally, ammonia plant project are site built. Our client, a renowned technology licensor in the ammonia sector, this time they envisioned developing a green ammonia plant in a modular configuration — where all equipment, piping, cabling, and instrumentation would be pre-fitted and assembled within structural modules. These modules would later be transported and installed on-site, resulting in a fully operational ammonia facility with minimal on-site construction.

The client entrusted Pan Gulf Technologies Limited with the complete FEED modularisation assignment, providing the initial process inputs and design data.

Scope of Work:

Pan Gulf Technologies Limited was responsible for:

• Reviewing all basic engineering inputs for modular plant design.

• Preparing preliminary process and equipment datasheets.

• Selecting reference equipment based on in-house knowledge.

• Executing 3D modular plant modeling for piping, equipment, and instrumentation.

• Conducting constructability and transportability reviews.

• Implementing collaboration using BIM 360 for seamless coordination

Sample Deliverables:

Challenges Faced:

The project presented multiple challenges, including:

• Tight deadlines for the FEED review with the client’s end-customer.

• Complex modular configuration involving prefabrication of equipment, piping, instrumentation and cabling.

• Compliance with transportation norms in the target country for module sizing.

• Coordinating between multiple engineering teams across time zones.

Solutions Delivered by Pan Gulf Technologies Limited:

• Rapid Team Mobilization – The project team was ramped up within a week, comprising process engineers and experienced 3D modelers.

• Collaborative Modeling Approach – Process and piping teams worked in parallel, ensuring smooth data flow and real-time model progression

• Optimized Modular Design – Module dimensions were adjusted to comply with road transport limitations while maintaining constructability.

• Constructability Reviews – Joint sessions with the client’s fabrication and construction teams refined the model for ease of assembly and installation.

• Integrated BIM 360 Workflow – The use of Autodesk BIM 360 enhanced multi-disciplinary collaboration, version control, and remote review efficiency.

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Modular Green Ammonia Plant Project